How robotics and automation systems are transforming the warehouse operations landscape.

More warehousing companies are discovering robotics and automation to work smarter and help solve labor challenges and supply chain issues.

7 minute read

KEY TAKEAWAYS

  • The global warehouse robotics market is projected to grow from $7.93 billion in 2024 to $17.91 billion by 2029,1 presenting an important opportunity for industries to adopt automation.

  • Robotics and automation in warehouses enhance efficiency, accuracy, and safety, letting companies overcome inventory challenges and build against increasing customer demand.

  • Major companies like Amazon are adopting warehouse automation solutions like automated guided vehicles (AGVs), unmanned aerial vehicles (UAVs), IoT devices, and artificial intelligence (AI) to improve operations.

Robotics-as-a-service (RaaS) is helping companies adopt robotics without huge upfront investments, making automation more accessible to many companies.

As companies continue to struggle with labor shortages and supply chain hiccups, warehouses and distribution centers are increasing the use of robotics, automation solutions, and other technologies.2 It means working smarter, better, and faster without additional labor. And once in place, robotics frees up existing employees to work on more meaningful, value-added projects while leaving mundane, repetitive, and more strenuous tasks to the machines.

According to a recent Mordor Intelligence report,3 the global warehouse robotics market is expected to grow from $7.93 billion in 2024 to $17.91 billion by 2029, a CAGR of 17.70%. The double-digit increase underscores the fact that 80% of today’s warehouses are still manually operated with no supporting automation, presenting a huge opportunity for warehouse operators. Robotic solutions can improve delivery times, reduce waste, and offset labor shortages by performing essential tasks like receiving, inventory management, loading and unloading, put-away, picking, packing, shipping, and transport with little to no human intervention.

Two professionals in a warehouse discuss a low-inventory alert displayed on a tablet.

80%

of today’s warehouses are still manually operated with no supporting automation, presenting a huge opportunity for warehouse operators.3

Robotics in warehousing can also help employees manage tasks more efficiently, accurately, and safely in an environment where poor inventory management, the high cost of mis-picked orders, and a high volume of e-commerce orders present daily challenges. In the face of these challenges, it’s essential to keep fulfillment operations running with optimal speed, agility, and resilience.

Automated solutions for the modern warehouse.

Thinking beyond traditional mechanized automation, which is used in about 15% of warehouses4 and typically encompasses automated storage and retrieval systems and conveyors, companies are adopting more sophisticated solutions, including:

  • 1. Automated guided vehicles and carts (AGVs and AGCs):

    These self-driving forklifts and robotic pallet movers can transport merchandise between locations in a warehouse. Using tracks or magnetic strips in planned travel pathways to avoid obstacles, such automated vehicles are often equipped with sensors and camera vision technologies.

  • 2. Autonomous mobile robots (AMRs):

    These vehicles operate independently and carry materials and merchandise throughout the warehouse. Using maps and sensors, AMRs can readily assess the environment and navigate flexible routes throughout a facility. For example, autonomous inventory robots might use RFID tags to manage inventory counts at predetermined intervals.

  • 3. Articulated robot arms:

    Equipped with multiple joints, these arms can lift and move objects in production environments for receiving functions (e.g., moving goods from pallets to racks, picking, packing, and shipping).

  • 4. Unmanned aerial vehicles (UAVs):

    Using RFID technology, unmanned aerial vehicles or drones can be used for real-time inventory visibility within the warehouse or distribution center. This approach replaces traditional methods of scanning stock. It also eliminates the need to use a forklift to retrieve pallets from high racks just for inventory counts, and thus reduces risk to worker safety.

  • 5. Internet of Things:

    IoT devices bring previously unconnected equipment and products into a connected, cooperative network, increasing visibility and allowing equipment to seamlessly exchange status information from receiving to shipping. It can even help in predicting equipment failures.

  • 6. Artificial intelligence:

    AI can assist in warehouse automation by helping with operations and overall workflow. For example, AI can direct personnel to replenish certain items based on past sales trends, current inventory levels, and predicted demand.

Eager to adopt warehouse automation systems.

In 2012, Amazon bought Kiva Systems5—a maker of mobile robotic fulfillment systems—and accelerated the e-tailer’s push into the world of automation. Today, Amazon operates about 750,000 robots, shifting the number of its human employees into other areas by about 100,000 since 2021.6 Automating specific tasks has both freed human employees to focus on other priorities and provided the ability to maintain growth without the hindrance of tough labor markets. The most recent member of Amazon’s robot fleet is Proteus, the company’s first fully autonomous mobile robot, which uses video, lidar, and ultrasonic sensors to navigate and continuously learn about its environment, improving its performance.

Today, Amazon operates about 750,000 robots, shifting the number of its human employees into other areas by about 100,000 since 2021.6

Worker shortages, a huge uptick in e-commerce orders, and increased overall demand for automation in logistics are just some of the key trends that are pushing more companies to invest in robotics and automation. Indeed, robotics technology with more sophisticated sensor arrays and AI training has made steady progress in the warehousing sector over the last decade. Robotic systems also improve ergonomics, minimize repetitive strain injuries, and boost overall workplace safety.

Logistics operators are improving throughput and efficiency by implementing robotics across their operations, which dovetails naturally with warehouse automation. And the cost of entry is rapidly coming down as more robotics companies offer robotics-as-a-service (RaaS) subscriptions that make automation and robotics more attainable. Renting instead of buying outright can also significantly shorten return-on-investment timelines, which is why RaaS is being used in applications ranging from cleaning and sanitation to security patrols and automated valets.7

A robotic arm grips a rectangular cardboard box on a warehouse shelf.

In addition, it’s important to note that medium- and large-scale warehouse robotics implementations require robust connectivity to support the data needs of all of its devices. Private or hybrid 5G networks are an ideal solution, and IoT equipment monitoring and asset tracking can further improve the functionality of automation equipment by helping systems operators make better decisions about workflow optimization in busy fulfillment centers.

T-Mobile has America’s largest 5G network, imagined for tomorrow but ready to give you an edge today. At T-Mobile for Business, we’re focused on providing your business with connectivity solutions and the dedicated, exceptional service you need to help you stay ahead.

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